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The Complete Awamori Distillation Process

2025 Master-Class Detail – From Black-Koji Moromi to 43 % Ancient Spirit

Awamori is the most extreme, archaic, and unforgiving distillation still legally practised anywhere on Earth in 2025.

Everything is designed for maximum flavour and maximum ageing potential.

Here is the exact 600-year-old process, step by step, as performed by the 61 remaining distilleries in Okinawa.

1. Rice & Koji (Only Two Ingredients Allowed)

  • Rice: 100 % Thai long-grain indica (jasmine-style, high amylose)
    → Short-grain japonica is illegal – it would make it “shochu,” not awamori

  • Koji: 100 % black koji (Aspergillus luchuensis)
    → Produces 1.5–2.5 % citric acid → moromi pH 3.2–3.4 (vinegar territory) → zero chance of bacterial contamination in 35 °C Okinawan heat

2. Koji Ratio – Insanely High

  • Normal honkaku shochu: 15–22 % of total rice is turned into koji

  • Awamori: 35–100 % of total rice is turned into koji
    → Some distilleries (e.g., Chuko, Yae Sakura) use 100 % all-koji method → every single grain is covered in black mould
    → Result: explosive enzyme power, massive amino-acid content, huge flavour precursors

3. Fermentation – The Longest in the World

  • Primary (shii-zake): 7–10 days

  • Secondary (moto): Thai rice + water + all the black koji added → 20–35 days total
    → Normal shochu ferments 14–18 days
    → Awamori ferments 25–45 days (some experimental 90-day batches)

  • Final alcohol: 16–22 % ABV (higher than any other shochu moromi)

  • Temperature: 28–34 °C (hotter than mainland)

  • Moromi looks and smells like black volcanic mud with citrus punch

4. Distillation – Single Pot, Atmospheric Only

  • Legal rule: 100 % pot still, atmospheric pressure only (no vacuum allowed)

  • Still type: traditional direct-fire copper or stainless pot (some 100+ years old)

  • Charge: 3,000–8,000 L moromi per run

  • Run time: 6–10 hours

  • Cut points (very generous – heads & tails kept in for flavour):

Fraction

% of run

Alcohol

Flavour contribution

Kept?

Heads

1–3 %

70–80 %

Sharp, floral, solvent

Yes (partial)

Heart

80–90 %

55–70 %

Rich, funky, tropical fruit, earth

100 %

Tails

10–15 %

20–50 %

Heavy, oily, nutty, long finish

Yes (most)

Feints

Last

<20 %

Sour, bitter

Recycled next batch

→ Freshly distilled awamori comes off the still at 55–70 % ABV (average 62–65 %), then rested and diluted.

5. Immediate Post-Distillation Rest (1–6 months)

  • New-make stored undiluted in stainless or clay pots

  • Harsh edges mellow, esters develop

  • Some distilleries add 1–2 % of 10-year-old kusu as “seed” to guide maturation

6. Dilution & Bottling (Young Awamori)

  • Cut with pure Okinawan spring water to exactly 30 %, 35 %, or 43 % ABV

  • 43 % is the traditional strength – “the taste of Ryukyu kings”

  • Young awamori (shinshu 新酒) = 0–3 years old

  • Must be labelled “awamori” if <3 years

7. Ageing → Kusu (古酒 = Old Liquor)

Legal rules (strictest in the world):

Label

Minimum age requirement

Typical flavour at that age

Regular awamori

0–3 years

Funky, citrus, rice, rum-like

Kusu

≥51 % of blend is 3+ years old

Rounded, vanilla, coconut, dried fruit

True kusu

100 % is 3+ years

Richer, more complex

10-year, 20-year, etc.

100 % is stated age (or older)

Whisky/rhum agricole territory

Super kusu (rare)

100 % is 20–60+ years

Liquid history, soy sauce, rancio, umami

Ageing vessels:

  • Clay pots (kame 甕) buried underground – temperature stable 18–22 °C

  • Stainless tanks (modern, temperature-controlled)

  • Oak barrels (rare, only a few experimental brands)

Angel’s share in Okinawa: 6–10 % per year (vs. 2 % in Scotland) → a 50-year kusu has lost 95–99 % of original volume.

8. Final Numbers – One Batch Example (Zuisen Distillery, 2025)

  • 10,000 kg Thai rice → 100 % black koji

  • 35-day fermentation → 18–20 % ABV moromi

  • Single pot distillation → 7,000 L new-make at 64 % ABV

  • After 20 years in clay pots → ~400 L of 50 % kusu left

  • Bottled at 43 % → ~930 standard bottles

  • Retail price: ¥1,200,000–2,800,000 per bottle

Timeline of One Batch (Traditional All-Koji Method)

Day –3 Rice arrival & polishing

Day 0–2 Black koji making (48 h)

Day 3–10 Primary fermentation

Day 11–45 Secondary fermentation (all rice added)

Day 46 Distillation (8 h)

Day 47–180 New-make rest

Day 181+ Clay-pot ageing (3–60+ years)

Total from rice to drinkable young awamori: minimum 3 months

Total to world-class kusu: 15–60 years

Bottom Line – 2025

Awamori distillation is the closest thing on Earth to watching 15th-century Thai–Okinawan alchemy still being practised exactly the same way.

No vacuum stills.

No neutral spirit.

No shortcuts.

Just black mould, Thai rice, one copper pot, and decades of patience.

That is why a 50-year kusu tastes like liquid history — because it literally is.

Kwanpai! 


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